S7900 Series Odd-Form Insertion for New Energy Vehicle PCB Assembly | Case Study
See how Southern Machinery's THT auto-insertion solutions help reduce manual insertion work and improve repeatability for THT and odd-form components. Trusted by 237+ clients worldwide. Shenzhen manufacturer since 2011.
Sep 1, 2026 · Updated Sep 1, 2026 · Southern Machinery
S7900 Series Odd-Form Insertion for New Energy Vehicle PCB Assembly | Case Study
Overview
This short demo shows THT insertion and odd-form automation in action, helping you plan your PCB assembly line. The focus is on the S7900 Series Odd-Form Insertion system for new energy vehicle PCB assembly.
Category: THT Auto Insertion
Format: Short demo
Video ID: GQcnWn7h3jg
What Is This Machine Used For?
The S7900 is a THT auto-insertion system built for electronics manufacturing services (EMS), ODM, and OEM production facilities. It addresses key challenges in THT insertion, wave soldering, board handling, and quality inspection workflows.
Key benefit: Helps you evaluate how to cut down on manual insertion work and achieve stable repeatability for THT or odd-form parts.
Typical Applications
This equipment is well suited for:
- EMS manufacturers producing consumer electronics, automotive controls, and industrial devices
- ODM/OEM companies needing flexible automation for mixed PCB assembly runs
- Power supply manufacturers (vehicle power, energy-saving power, ballasts)
- LED lighting producers (lighting, displays, luminous characters)
- Automotive electronics (car audio, vehicle power supply systems)
Integrating Into a Complete PCB Assembly Line
The S7900 can be integrated into Southern Machinery's full SMT/THT line solutions:
- SMT Placement – Pick-and-place, reflow oven
- THT Insertion – Radial insertion, odd-form insertion
- Wave Soldering – Standard and lead-free wave soldering
- Board Handling – Loading, unloading, separation
- Inspection – AOI, SPI, X-ray detection
Contact Southern Machinery for line configuration and compatibility assessment.
Key Selection Parameters
When evaluating THT auto-insertion equipment, consider these parameters:
| Parameter | What to Confirm |
|-----------|-----------------|
| PCB Size | Maximum and minimum dimensions supported |
| Component Range | Types and sizes of components handled |
| Throughput Target | Units per hour/minute required |
| Automation Level | Manual, semi-auto, or full auto |
| Power Supply | Voltage and phase requirements |
| Floor Space | Available footprint for installation |
Note: Specific technical specifications vary by configuration. Contact Southern Machinery to confirm that the parameters match your production requirements.
Why Southern Machinery?
- Founded in 2011 in Shenzhen, China
- 237+ global clients across 50+ countries
- Full line solutions – SMT, THT, wave soldering, board handling, and inspection
- High efficiency and cost-effective automation equipment
- Global support – spare parts, training, installation, retrofit
- Technical documentation – operation manuals, maintenance guides
FAQ
Q: Can the S7900 handle lead-free soldering processes?
A: Yes, Southern Machinery's equipment supports lead-free wave soldering and is RoHS compliant. Confirm your specific process requirements with our engineering team.
Q: What after-sales support is available?
A: Southern Machinery provides spare parts, on-site training, installation support, and remote technical assistance. We have served 237+ clients worldwide.
Q: How do I integrate this equipment into an existing production line?
A: Contact Southern Machinery with your current line configuration, PCB specifications, and production targets. Our team will recommend the best equipment compatibility and integration approach.
Q: What payment terms are available?
A: Standard terms include T/T and L/C. Contact your sales representative for details based on order volume and region.
Q: Is OEM/ODM configuration available?
A: Yes, Southern Machinery offers customized configurations and can adapt equipment to meet specific production requirements.
Get Configuration Advice
To receive equipment recommendations and pricing for your production needs:
- Email: jasonwu@smthelp.com
- Website: https://www.smthelp.com
- Product Catalog: https://file.autoinsertion.com
- Product Images: https://ph.smthelp.com
Video: Watch on YouTube
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Article generated by Southern Machinery AI Publisher. For technical questions, contact our engineering team.
Tags: THT Auto Insertion, PCB Assembly Automation, SMT Equipment, THT Automation, Southern Machinery, EMS Manufacturing, Factory ROI
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