S2000 Axial Insertion Machine by Southern Machinery

Axial through-hole assembly is often the last manual bottleneck in a THT line. The S2000 inserts taped axial components and bulk jumper wire on one platform at 20,000 PCS/H.

What is this machine used for?

One platform handles axial insertion and jumper wire feeding:

• Taped axial capacitors, resistors, transistors, and diodes at 0°, 90°, 180°, or 270°
• Bulk jumper wire from a continuous spool, with no pre-cutting
• PCBs from 50 x 50 mm to 450 x 450 mm and 0.8–2.36 mm thick
• USB Excel input, AC servo drive, and MARK vision correction

Verified specifications

| Parameter | Verified value |

| --- | --- |

| Insertion rate | 20,000 PCS/H |

| Defect rate | Below 200 PPM |

| PCB / angle | 50 x 50 to 450 x 450 mm, 0.8–2.36 mm; 0°/90°/180°/270° |

| Clinch | 1.2–2.2 mm length / 10–35°, both adjustable |

| Size / power | 1800 x 1600 x 1800 mm, 700 kg; 1.5 kVA; 0.5 MPa air |

| Protection | UPS runs for 15 minutes without power |

Confirm parameters at quotation.

Where the S2000 sits in a THT line

1. Bare boards load from a magazine loader or destacker.
2. The S2000 inserts axial components and jumper wire in one pass.
3. Boards pass through fluxing, preheating, and wave soldering.
4. An inline lead cutter trims the clinched leads; AOI or AVI verifies joints before packing.

Key selection parameters

• Board envelope: smallest and largest PCB, 0.8–2.36 mm
• Component mix, tape pitch, and jumper wire usage
• Required clinch length and angle, both adjustable
• Power and air: 1.5 kVA, 0.5 MPa at 0.2 m³/min

ROI perspective

Each manual axial and jumper wire position that the S2000 replaces removes a labor cost and an operator-dependent clinch result. A defect rate below 200 PPM keeps boards away from a second thermal cycle at wave soldering. Southern Machinery models the return case by case, with no generic payback claim.

About Southern Machinery

Shenzhen Southern Machinery Sales And Service Co., Ltd., founded in 2011, serves 237+ customers worldwide. It supplies SMT lines, THT insertion machines, wave soldering, board handling, cleaning, and inspection equipment, along with training, spare parts, and overhaul support.

FAQ

What components can the S2000 insert?

Taped axial capacitors, resistors, transistors, and diodes at 0–270°.

Does it insert jumper wire too?

Yes. A bulk dispenser feeds wire from a continuous spool.

What board sizes does it accept?

50 x 50 mm to 450 x 450 mm, 0.8–2.36 mm thick.

What happens if the power fails?

A UPS keeps it running for 15 minutes without power.

Next steps

Contact: jasonwu@smthelp.com | WhatsApp: +86 13602562576

Catalog: https://file.autoinsertion.com

Images: https://ph.smthelp.com

YouTube: https://www.youtube.com/watch?v=Men-LFz9Aos

Published by Southern Machinery - SMT/THT PCB Assembly Automation Lines. Established 2011 in Shenzhen, China. Serving 237+ EMS, ODM and automotive electronics manufacturers.