S-D4500 Offline Routing PCB Separator by Southern Machinery

Manual snap-off of assembled PCB panels cracks solder joints and lifts pads. The S-D4500 routing PCB separator automates depaneling with a 60,000 rpm spindle and CCD vision.

What is this machine used for?

The S-D4500 is an offline routing separator designed to depanelize assembled boards that cannot be snapped by hand.

• Cuts straight lines, arcs, circles, L shapes, and U shapes
• Suitable for LED lighting, power, automotive, and medical PCBs
• Built-in 3.7 kW dust collector with upper and lower suction
• Dual alternating work tables for continuous operation

Verified specifications from product catalog

| Parameter | Value |

|---|---|

| Machine size (L×W×H) | 1400 × 1200 × 1600 mm |

| Repeat accuracy | ±0.02 mm |

| Work area | X: 350 mm, Y1/Y2: 330 mm, Z: 0–50 mm |

| Spindle speed | 60,000 rpm, cold-air cooled |

| Cutting speed (X/Y) | 0–100 mm/s, max 1000 mm/s |

| PCB thickness | 0.5–2 mm (max 4 mm) |

| Visual system | CCD alignment |

| Power supply | 380 V, 50 Hz, ~5000 W total |

| Weight | ~780 kg |

Please confirm parameters during quotation; tool diameter 0.8–3.0 mm optional.

How it fits into a complete PCB assembly line

1. Board arrives from wave or selective soldering.
2. Operator loads the panel onto either alternating table.
3. CCD vision automatically aligns to fiducials.
4. Spindle routes the programmed cut path.
5. Boards proceed to testing, coating, or final assembly.

Key selection parameters for buyers

• Panel size, thickness, and material (FR4, aluminum, FPC)
• Cut shapes: straight, arc, circle, L/U profiles
• Dust extraction and static control requirements

ROI perspective

The S-D4500 replaces manual breaking-off, which causes cracked joints and rework. Consistent ±0.02 mm routing reduces scrap and protects yield. Southern Machinery provides ROI modeling on a case-by-case basis.

About Southern Machinery — your SMT/THT line partner

Founded in 2011 in Shenzhen, China, Southern Machinery serves 237+ global EMS, ODM, automotive, and medical customers with cost-effective SMT/THT automation, wave soldering, board handling, and inspection.

FAQ

What PCB types can it separate?

FR4, aluminum MCPCB, and FPC panels from 0.5 to 2 mm thick, up to 4 mm max.

Is the S-D4500 inline or offline?

Offline with manual load/unload; conveyor integration customizable.

What spindle speed does it use?

60,000 rpm with cold-air cooling; 0.8–3.0 mm tools optional.

Does it need special power?

380 V, 50 Hz, 3-phase, ~5000 W including the built-in dust collector.

Is dust extraction included?

Yes, a built-in 3.7 kW three-phase collector with upper and lower suction.

Next steps

Contact: jasonwu@smthelp.com | WhatsApp: +86 13602562576

Catalog: https://file.autoinsertion.com

Images: https://ph.smthelp.com

Video: https://www.youtube.com/watch?v=HcphSk3KLbk

Published by Southern Machinery — SMT/THT PCB Assembly Automation Lines. Established 2011 in Shenzhen, China. Serving 237+ global EMS, ODM, automotive, and medical electronics manufacturers.