S-4000H Jumper Wire Inserter Machine by Southern Machinery - 20,000 CPH THT Automation
S-4000H high-speed jumper wire inserter automates THT assembly at 20,000 CPH with direct JW feeder support. SMEMA inline, CE certified, PCB up to 450x390mm.
Aug 3, 2026 · Updated Aug 3, 2026 · Southern Machinery
S-4000H Jumper Wire Inserter Machine by Southern Machinery
Automate jumper wire insertion at 20,000 CPH with the S-4000H, built for EMS factories that need fast, repeatable THT assembly.
What is this machine used for?
The S-4000H is a high-speed auto insertion machine for jumper wire (JW) assembly on PCBs. It feeds and inserts jumper wires directly from feeder input, cutting the need for a separate sequencer, saving up to 1/3 of JW material.
- Jumper wire insertion for THT PCB assembly
- Direct JW feeder support, no sequencer required
- Ideal for high-volume EMS, appliance and power supply boards
- Expandable from 20 to 100 inputs
Verified specifications from product catalog
| Parameter | Value |
|---|---|
| Spec speed | 20,000 CPH |
| Inputs | 20, expandable to 100 |
| Insertion directions | 0, 90, 180, 270 deg |
| Lead span | 5.0-25 mm |
| PCB size | Max 450x390 mm, Min 50x50 mm |
| Process width | 50-285 mm adjustable |
| Conveyor | In-line, SMEMA |
| Drive | Panasonic servo, Hi-win ballscrew |
| Power | 220VAC 1ph, 2.0kW |
| Air | 0.8 MPa, 0.3 m3/min |
| Noise | 65 dB |
| Certification | CE |
Specs from the Southern Machinery product page; confirm parameters at quotation.
How the product fits into a complete PCB assembly line
- PCB enters via optional loader or upstream SMT conveyor.
- S-4000H inserts jumper wires with SMEMA handshaking to upstream/downstream machines.
- Board continues to wave soldering and inspection.
Key selection parameters for buyers
- PCB dimensions within 50x50 mm to 450x390 mm
- Jumper wire packaging and lead span 5.0-25 mm
- Target CPH and input count (20-100)
- In-line vs offline layout, process width 50-285 mm
- Air supply at 0.8 MPa
ROI perspective
Replacing manual jumper insertion with the S-4000H removes a repetitive bottleneck and frees 3-5 operators per shift. At 20,000 CPH with direct JW feeding, output stays consistent. Southern Machinery provides ROI modeling case-by-case.
About Southern Machinery - your SMT/THT line partner
Founded 2011 in Shenzhen, China. 237+ global customers. Full coverage: SMT lines, THT automation, wave soldering, board handling, inspection, training, spare parts, and modular upgrades.
FAQ
What components does the S-4000H insert?
Jumper wires, fed directly with optional JW feeder support.
What PCB sizes can it handle?
Max 450x390 mm, min 50x50 mm.
Is it inline or offline?
In-line with SMEMA communication.
Is it CE certified?
Yes; Panasonic servo drives, Hi-win ballscrews.
How many inputs does it support?
20 standard, expandable to 100.
Next steps
Contact: jasonwu@smthelp.com | WhatsApp: +86 13602562576
Catalog: https://file.autoinsertion.com
Images: https://ph.smthelp.com
YouTube: https://www.youtube.com/watch?v=aOihpenVfNQ
Published by Southern Machinery - SMT/THT PCB Assembly Automation Lines. Established 2011 in Shenzhen, China. Serving 237+ global EMS, ODM, automotive, and medical electronics manufacturers.
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